Wire Harness Assembly Process

Each wire harness has a specific purpose to integrate into a larger electronic network which in the modern world truly does make wire harnesses indispensable. A wire harness also referred to as a wiring harness is a collection of electrical wires enclosed within an exterior sheath. A wire harness on the other hand will provide the connectivity between systems in an electromechanical assembly such as connecting a power supply to a motherboard.

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The Wire Harness Manufacturing Process Step By Step

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Orders are sent to assembly carousels and every single splice is made according to customer requirements including 100.

Wire harness assembly process. Wire harnesses are laid out and built on a panel that has pegs positioned strategically where the wires will branch out into different directions or connectors need to be added. Wire harness manufacturing is a process. We re ready to help solve your cable assembly and wire harness needs. This is due to the variety of processes that are involved in the assembly.

Wire harness manufacturing process precision cable assemblies pca has a continual wire harness manufacturing process improvement program embedded in each of its manufacturing facilities. Splicing harnesses on an assembly board using portable ultrasonic welders has been standard prac tice for over a decade. Installing terminated wires in various lengths. Today wire harness production plants use a network control specific harness fabrication.

After this the ends of the wires are then stripped to expose the core of the wires. Design and assembly from the drawing board to finished wire harness requires step by step planning and a good amount of manual production. Wire harness assembly is one of the few remaining manufacturing processes that is more efficiently done by hand rather than automation. A wire harness manufacturer is a company or business that provides services to complete the wire harness assembly process.

A wire harness is an assembly of wires cables and connectors that transmit electric power or signals. We have a full complement equipment to process wire harness from basic hand tools to semi automatic machines to fully automated systems depended on the accuracy needed. Complete on site services include cutting stripping crimping soldering as well as the assembly of wires in a wide range. Wire harnesses and wire assemblies.

These manual processes include. To resolve this inspection challenge and meet the desired parts per million rates the manufacturing team members came up with a unique solution. The sheath typically made from lightweight thermoplastic or thermoset material facilitates the organization of the wires contained within and protects them from minor damage due to environmental factors. We have an extensive tool crib that covers most terminal manufacturers.

The very first step in assembling a wire harness is to cut the wires to the desired length usually done by a special wire cutting machine.